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Selective Laser Sintering (SLS) is an industrial 3D printing process ideal for manufacturing end-use parts. In SLS, a laser selectively sinters polymer powder particles, fusing them together and building a part layer-by-layer. SLS produces functional plastic parts with isotropic mechanical properties that can be used for detailed prototyping or end-use low-volume production.

Process Of SLA

Selective Laser Sintering uses high-powered lasers to sinter powdered material, binding it together to create a solid structure. It is often confused with another similar process called Selective Laser Melting (SLM), the difference being that it only sinters the powders together as opposed to achieving a full melt.

Parts are supported by unsintered powder in each layer, which remain spread across the build volume until each layer is fused together. Once complete, the part is removed from the remaining powder and cleaned by hand and using water/air jets.

SLS 3D printing service

Upload your 3D Supported files, receive an instant Selective Laser Sintering 3D printing quote and get your parts into production in less than 5 minutes.

From prototyping to small-batch production, our global network of certified SLS 3D printing facilities will allow you to produce highly accurate parts with quality and strength comparable to injection molding.

SLS Capabilities

Standard capabilities Description
Maximum build size * 15.53" x 19.68" x 15.53" (395 mm x 500 mm x 395 mm)
Lead time * 3-5 business days
Dimensional accuracy ± 0.3% with a lower limit of ± 0.3 mm (± 0.012”)
Layer thickness 100 μm

Note: For expedited lead times or parts that exceed the maximum build size contact sales@ug3ds.com

Design guidelines for SLS

The table below summarizes the recommended and technically feasible values for the most common features encountered in 3D printed parts.

Feature Recommended size
Unsupported walls 1.0 mm (0.040'')
Supported walls 0.8 mm (0.031'')
Minimum detail size 0.8 mm (0.031'')
Minimum hole size 1.0 mm (0.040'')
Moving parts 0.5 mm (0.020'') between moving surfaces
Assembly clearance 0.4 mm (0.016'') between mating surfaces
Maximum wall thickness 20 mm (0.8''). Thicker parts must be hollowed with and at least two escape holes for powder removal with a min. diameter of 8 mm (0.3'').
LifecycleLead TimeMaterialsResolution
Functional testing, low to mid volume prototyping (10s - 100s)3-5 daysPA12, PA12 GF 50% , PA6 GF 20%100 μm

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Materials and Finishings

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